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Machine Specifications

SPECS.

Specs / Machine & Wall System
Machine Specs Wall System Materials & Regulatory Full Specs
Overview

Printer Specifications.

Titan printer at job site — dusk operation Job site — dusk operation
Mobility
Drive TypeTrack w/ Steel Shoes
Max Drive Speed.62 MPH (1 KM/H)
Max Drive Grade15% Grade
Power
Generator Requirement3 Phase 480
Optional Conversion KitSplit Phase 240
Printer Type & Build Volume
Printer Type4 Boom Serial Arm
Arm DOF5 Degrees of Freedom
Printhead DOF6 Degrees of Freedom
Reach Radius70 FT (21.3 M)
Build Height27 FT (8.2 M)
Printable Sq. Footage / Story12,000 FT² (1115 M²)
Deployable Grade15% Grade
Environmental
Max Operational Sustained Winds20 MPH (32.2 KM/H)
Max Operational Wind Gusts30 MPH (48.3 KM/H)
Operational Temp32°F–113°F (0°C–45°C)
Material & Print Speed
Max Extrusion Rate3 YD³/HR (2.3 M³/HR)
Max Extrusion Speed16 IN/S (406 MM/S)
Max Travel Speed20 IN/S (508 MM/S)
Max Aggregate Size.187 IN (4.75 MM)
Nozzle Precision± .059 IN (1.5 MM)
Size & Weight
Dry Weight48,000 LBS (21,800 KG)
Packed Dimensions for Transport36.7 L 6.9 W 8.2 H
(11.2 L 2.1 W 2.5 H)
Power Source
Diesel
Generator-independent operation
Max Print Height
27 ft
Single-story to multi-story capable
Runtime
24 hrs
Continuous operation per cycle
Crew Size
2
Operators per mobilization
Print Envelope

Maximum Build Volume

The full print envelope defines the maximum structure footprint achievable in a single mobilization. Extended configurations are available for large-footprint military and commercial applications.

Print envelope diagram showing printer footprint and height zones
Performance

PRINT + MOBILIZATION

Complete structure shell in a single continuous session. Typical single-family home prints in under 24 hours of active print time.

Print WidthUp to 100 ft
Print DepthUp to 60 ft
Print HeightUp to 27 ft
Layer HeightVariable — 0.5–2 in
Print SpeedUp to 12 in/sec
Material FlowContinuous / Automated
Construction System

WALL
SYSTEM.

The Structure

A new structural system, engineered for speed and permanence.

The Layered wall system is not traditional masonry, framing, or tilt-up. It is a continuously extruded concrete structure — printed layer by layer to precise geometry, with engineered voids that accept insulation, conduit, and reinforcement.

The result is a structure that meets or exceeds code requirements for load-bearing walls in residential and commercial construction, with a thermal mass and air barrier performance conventional framing cannot match.

Every wall printed by Layered is produced from the same material mix — Lavacrete™ — a proprietary Portland-cement-based formulation optimized for extrusion properties, early strength, and long-term durability.

Wall geometry, thickness, and voiding patterns are configured per project in design software — adapting the system to local codes, climate zones, and structural requirements without changing the core hardware or material supply chain.

Request Wall System Spec Sheet
Advanced Materials

FormCrete is our proprietary,
next-gen building material.

Mixed on site and pumped directly to the printer, FormCrete combines locally sourced ingredients to create a new category of high-performance cementitious construction.

FormCrete reduces embodied carbon both within the material itself and through locally sourced inputs that lower procurement emissions. The mix achieves a 24% carbon reduction, equivalent to 85 kgCO₂e per cubic yard, while delivering compressive strengths of 2,500–3,500 psi.

By building with FormCrete, we meaningfully lower construction-related environmental impact while delivering durable, energy-efficient structures designed for long-term sustainability.

FormCrete raw ingredients
Regulatory

High Wind and Impact Report

Layered Wall System passed ASTM E330, ASTM E1886, TAS 201, TAS 202, and TAS 203 testing, withstanding Level D large-missile impacts without penetration and meeting Florida Building Code requirements for Wind Zone 4 at a ±100 psf design pressure.

ASTM E331 Rain Resistance Test

Third party conducted ASTM E331 water penetration testing on Layered Wall System with clear coat, and passed water penetration test for wind driven rain.

ICC-ES AC 509 ESR-4652

Per ICC-ES report ESR-4652, Layered's 3D-printed concrete wall systems comply with the Florida Building Code, including High-Velocity Hurricane Zone requirements, for design wind loads up to 100 psf (4788 Pa), when constructed and reinforced as specified.

ASTM E119 Load Bearing Wall Fire Test

Layered Wall System met ASTM E119-22 fire-resistance requirements, achieving a 178-minute fire-resistance rating as a load-bearing wall assembly and successfully passing the hose-stream test. The assembly maintained structural integrity under load and limited heat transmission within the standard's acceptance criteria throughout the duration of the test.

Full Specifications

PRINT SPECS.

Print Envelope
Maximum Width
100 ft (30.5 m)
Maximum Depth
60 ft (18.3 m)
Maximum Height
27 ft (8.2 m)
Floor Area
Up to 6,000 sq ft
Print Performance
Layer Height
0.5 – 2 in (variable)
Print Speed
Up to 12 in/sec
Wall Width
4 – 12 in
Positional Accuracy
±1/8 in
Throughput
Material Output
Up to 12 cu yd/hr
Continuous Runtime
24 hrs
Hopper Capacity
1,000 lbs
Mix Type
Automated on-site
Power & Utilities
Power Source
Diesel generator
Power Draw
~30 kW peak
Water Required
On-site supply
Grid Independence
Full
Operations
Crew Required
2 operators
Setup Time
48 hrs from arrival
Transport
2 standard containers
Mobility
Full site relocation
Industry Applications
Residential
Single + multi-family
Government / Military
FOB, barracks, ops centers
Disaster Relief
Emergency shelter programs
Infrastructure
Retaining walls, barriers

BUILT TO SPEC.
DELIVERED ON SITE.

Every detail engineered, documented, and code-backed. The next step: align on a pilot scope and pre-construction review.

Select a Pilot Opportunity Back to Overview