Titan printer at dusk with crew
Builder Pitch — 3D-Printed Shell Delivery

BUILD FASTER.
BUILD SMARTER.


BUILT FOR
BUILDERS,
ENGINEERED
FOR SCALE.

Layered delivers advanced large-scale concrete printing solutions designed for the realities of modern construction. Our technology helps builders accelerate timelines, reduce labor dependency, and deliver durable, high-performance structures with greater efficiency.

From single-family communities to large-scale commercial and government projects, our mobile printing platform is designed to integrate into real-world job sites with rapid deployment and operational flexibility.

We work alongside developers, home builders, and construction partners to help bring next-generation building technology to projects that demand speed, scalability, and innovation.


WHY BUILDERS
ARE OPEN TO A NEW
SHELL SYSTEM.

Builders are managing labor shortages, handoffs, and schedule drag. A shell system that reduces coordination risk has real operating value — and the pressure points already line up with what a printed shell solves.

01
Labor shortages keep extending build timelines
Framing and drywall crews remain the hardest trades to schedule. A faster, more predictable shell reduces schedule risk and trade friction.
02
Carrying costs rise when schedules slip
Every week of delay compounds against interest, draws, and absorption. Shell speed protects the entire pro-forma.
03
Material cost volatility is still pressuring margins
Lumber and exterior packages remain exposed. A printed shell shifts that exposure to a more controllable input mix.
04
Resilience sells
A stronger wind, fire, and durability story makes the home easier to sell to risk-conscious buyers and underwriters.
05
Delivering a more energy-efficient home
Thermal mass, a continuous air barrier, and higher effective R-values mean lower operating cost for the homeowner — a stronger product to put in front of buyers.
The result — a shell system that reduces coordination risk has real operating value: speed, predictability, resilience, and a more efficient product.

Market Proof / Lennar × ICON Wolf Ranch

THE MARKET ALREADY
VALIDATED BUYER DEMAND.

Lennar has already validated market demand for large-scale concrete printed homes. The opportunity is no longer proving buyer interest — it's executing at scale.

100 homes
Production Scale
Production-scale 3D-printed community in Georgetown, TX.
>25%
Sold by Aug 2024
Reported sold less than two years after printing began.
>80%
Sold by Jul 2025
Strong mainstream adoption — sell-through accelerated, not stalled.

Current market signal

  • Pricing: $469,990 – $578,990
  • 8 floorplans, 1,574 – 2,112 sq. ft.
  • Positioned as an actively selling Lennar collection
  • Includes rooftop solar, metal roofs, master-planned amenities

Why it matters to a builder

  • Buyers accepted printed homes at mainstream production pricing.
  • Sell-through moved from >25% to >80% — adoption risk is reducing.
  • A national builder put its brand behind the product and kept selling.
  • This is proof of demand — not a prototype or PR story.
Bottom line
Lennar already de-risked buyer adoption. The remaining question is execution — not whether the market will buy.

WHAT THE PRINTED
SHELL REPLACES.

A code-backed wall system that replaces a large share of the traditional wall assembly — and consolidates the trades behind it.

Out
Traditional shell
  • Studs & lumber framing package
  • Wall sheathing / OSB
  • Exterior fasteners, connectors, hardware
  • House wrap / weather barrier
  • Sheetrock & interior finish-out
  • Exterior siding package
  • Stone / brick veneer
  • Framing labor crew
  • Exterior siding & masonry labor
  • Material waste, overrun, rework
  • Schedule drag & subcontractor coordinationvariable / hidden cost
In
3D-printed shell
  • Concrete
  • Reinforcement & embeds
  • Foam, sleeves & misc.
  • Consumables & waste
  • Operator labor
  • Equipment & ops
  • Property / yard allocation

A CODE-BACKED
SHELL PRODUCT.

The code pathway and performance numbers are already part of the value story — a load-bearing wall system with documented performance and a stronger resilience story for buyers.

ICC-ES
ESR-4652 Listed
Acceptance under AC509.
R-18
Thermal Spec
ICON cited configuration.
2+ hrs
Fire Resistance
ASTM E119 wall test (178 min).
100 psf
Florida Wind-Load
Compliant when built as specified.

What this gives a builder

  • A code-backed path for approvals.
  • A load-bearing wall system with documented performance.
  • A stronger resilience and efficiency story for buyers.
Bottom line
This is not just a new construction method. It is a code-backed shell product — already documented, already tested, already listed.

WHAT'S BEHIND THE LAYERS.

Drag the slider to reveal the engineered anatomy hidden inside every printed wall — the MEP integration, cavity insulation, and structural geometry that make the system perform.

Finished wall exterior
Wall internal anatomy
Finished
Inside
A
Top plate & conduit entry
B
Outer printed shell
C
MEP chase
D
Cavity insulation
E
Inner structural rib

THE WALL.

Wall system cross-section diagram with reinforcement callouts

Engineered From the Layer Up

Each wall section consists of dual printed concrete shells enclosing a continuous void cavity. The voids run the full height of the wall, accepting spray foam insulation, electrical conduit, or reinforcement post-pour.

Printed Concrete Shells
Lavacrete™ — extruded in continuous layers, achieving 6,000+ psi compressive strength. Integrated surface texture eliminates the need for bonding agents on interior finishes.
Engineered Void Cavity
Variable-geometry voids defined per project. Accepts spray foam, mineral wool, or other insulation to achieve target R-values without changing the print program.
Integral Air + Moisture Barrier
Concrete shells inherently resist air infiltration and bulk moisture. No housewrap or additional membrane required — reducing both material and labor cost.

THE MATERIAL
DELIVERY SYSTEM.

Integrated pump and mixing system processes dry material continuously. On-site batching eliminates pre-mixing logistics and ensures fresh material at every layer.

100ft
Max Print Width
27ft
Max Print Height
24hrs
Continuous Operation
2ops
Crew Required
Titan 3D Printer System

START WITH ONE COMMUNITY,
PROVE THE MODEL,
SCALE WITH CONFIDENCE.

01
Identify the Pilot
Select a targeted opportunity such as an entry-level community, workforce housing phase, ADU program, or repeatable floor plan set.
02
Define the Build Scope
Determine which portions of the structure are printed, establish trade coordination, and align construction sequencing.
03
Execute the Deployment
Layered coordinates mobilization, printing operations, material logistics, and on-site support alongside your construction team.
04
Measure & Scale
Evaluate schedule compression, labor savings, material efficiency, and operational performance to prepare for broader rollout.
A focused pilot project designed to create a scalable construction roadmap.
Select a Pilot Opportunity

MODERNIZE
THE SHELL.
PROTECT
THE SCHEDULE.

This approach upgrades the part of the build where labor drag, handoffs, interest carry, and delays hurt the most. Next step: select one pilot opportunity for pre-construction review.

Select a Pilot Opportunity Download Builder Pitch Deck
For project teams & technical review